Rolls-Royce expands US Aiken Plant to add remanufacturing and overhaul capabilities

Rolls-Royce has announced a $17.4 million investment at its mtu Aiken manufacturing facility in Graniteville, SC. for the addition of a new Remanufacturing and Overhaul Regional Center.

Rolls-Royce has announced a $17.4 million investment at its mtu Aiken manufacturing facility in Graniteville, SC. for the addition of a new Remanufacturing and Overhaul Regional Center. The planned expansion project will provide dedicated and streamlined remanufacturing and overhaul operations to support growth based on customer demand. It will also result in the addition of about 20 new jobs.

To be built next to the mtu Aiken plant’s existing engine manufacturing operations, the new centre will bring currently outsourced workshop and warehouse operations in-house and expand them to provide remanufacturing of mtu Series 2000 and 4000 engines and components, the overhaul of mtu brand and customer owned engines, plus internal and external rework services to help customers and distributors fine-tune maintenance and performance metrics.

Remanufacturing offers a wise lifecycle investment for customers, returning equipment to like-new condition and resulting in lower acquisition, maintenance, and operation costs. Already performed at select global plant locations, the Rolls-Royce remanufacturing and overhaul process is designed to ensure optimal performance and durability, where used engines and assemblies are fully disassembled, cleaned and inspected, and then reworked and reassembled using all new parts to replace any outdated, worn, or damaged components.

“Investing in a remanufacturing and overhaul centre in the United States is the next milestone in implementing our global strategy to optimise the value of our installed base, with regional centres and supporting workshops offering the best support for our customers,” said Dr. Otto Preiss, Chief Operating Officer at Rolls-Royce Power Systems.

“The new centre will fulfil regional and local customer needs using the global network and processes, following the remanufacturing and overhaul Lead Plant located in Magdeburg, Germany,” added Marc Goldschmidt, Global Vice President Remanufacturing and Overhaul.

The facility at Aiken will feature distinct work areas to carry out the remanufacturing and overhaul process: core management; cleaning and disassembly; measuring and inspection; rework; reassembly; test; painting and packaging. Upon start-up, the centre will remanufacture all applications of mtu Series 2000, Series 4000, and Detroit Diesel 2-Cycle engines. The future aim is to add capabilities to support the company’s sustainable solutions such as battery containers, along with natural gas engines and systems.

“It’s exciting to see and be a part of starting up and establishing the Remanufacturing and Overhaul Regional Center here in Aiken, which is a great addition to our existing capabilities of machining and producing new products,” said Steve Blaszczak, Senior Manager, Remanufacturing and Overhaul – US. “Our goal is to provide customers and distributors with solutions to reduce their costs while providing high-quality products and services, using many of our existing processes, machinery capabilities and standards. Our investment in remanufacturing and overhaul solutions is also in line with our initiatives toward more environmentally friendly solutions. By remanufacturing and overhauling engines, we are able to extend their useful life while also bringing them to the latest emissions standards. This benefits our customers as well as the environment.”

Construction of the new centre is scheduled to begin later this year, with operations expected to begin in early 2023.

 

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